..: SUNRUI :..
 
  Products
 
open all | close all
 
 
 
BalclorTM Ballast Water Treatment [Back]  
 
 
   

Background of Ballast Water Treatment

Hazards of Ballast Water

Loading ballast water is the necessary method during ship sailing. When loading ballast water, organisms in seawater could be carried into ballast tanks and discharged to the destination sea area. Ballast water in ships from one sea area to another could cause the invasion of harmful aquatic organisms and pathogens. The unlimited ballast water discharging could cause serious ecological, economic and public heath impact to the receiving environment. The invasion of alien organisms had been listed by GEF as one of the four hazards to the ocean.

In order to control the invasion of harmful aquatic organisms and pathogens in ballast water effectively, the International Maritime Organization (IMO) has developed the International Convention and Management of Ship’s Ballast Water and Sediments in 2004. The convention came into force since 2009 and requires that new ships must install ballast water treatment systems and this requirement is also suitable for the existing ships. Meanwhile, the convention had set regulation D-2 which regulated the category and the quantity of the surviving organisms in treated ballast water.

IMO D-2 Standards for Discharge of Ballast Water

Organism Type

Required Regulation

Organisms,≥50μm minimum dimension

<10cells/ m3

Organisms, <50μm and ≥10μm  minimum dimension

<10cells/ml

Toxicogenic Vibrio cholerae (serotypes O1 and O39)

<1cfu/100ml,or <1cfu/g(wet weight)of zooplankton samples

Escherichia coli

<250cfu/100ml

Intestinal Enterococci

<100cfu/100ml

Schedule for Installation of Ballast Water Treatment System

Ship Type

Year of ship Building

Ballast Capacity, m3

Performance Standard

Implement Date

Existing Ships

2009

1500

D-1/D-2

2016

D-2

2017

1500-5000

D-1/D-2

2014

D-2

2015

5000

D-1/D-2

2016

D-2

2017

New Ships

2009

5000

D-2

2009

2009-2011

5000

D-1/D-2

2016

D-2

2017

2012

5000

D-2

2012

 (D-1ballast water exchange standardD-2ballast water treatment standard )

Authentication Procedure

The first base testing for ballast water treatment had been completed in June 2008 in China

The basic approval had been granted by CCS in December, 2009

 


 

 

 BalClorTMBWMS had been granted for the basic approval in MEPC 60/2/12 meeting.

BalClorTMBWMS had been granted for the final approval in MEPC 61/2/4 meeting.

 Treatment Technology of BalclorTMBWMS System

The treating process of BalClorTM BWMS is mainly consisted of the following three procedures:

Filtration ---The ballast water is filtrated by an automatic backwashing filter with 50µm screen to remove marine organisms larger than 50µm.

Disinfection --- A small side stream of the filtered ballast water is delivered to the electrolytic unit to generate the oxidants of high concentration (mainly sodium hypochlorite solution), then the oxidants are injected back into the main ballast stream to provide effective disinfection.

Sodium hypochlorite solution as a very effective germicide can be kept in ballast water for a certain period to effectively kill the plankton, spores, larvae and pathogens contained in the ballast water to meet D-2 standard.

Neutralization --- The residual TRO level of the treated ballast water below 0.1ppm, then the treated ballast water can be directly discharged.  If the residual TRO level of the treated ballast water over 0.1ppm, neutralizer (sodium thiosulfate solution) is added into the de-ballast pipe to neutralize residual oxidants instantly automatically.

Disinfection principle––Core technology

When seawater flows through the electrolyzer, decomposition reactions take place on the electrode surfaces, with chlorine produced at the anode and hydrogen gas at the cathode.

The reaction principle is as follows:

Anode:  2Cl- → Cl2 + 2e

Cathode: 2H2O + 2e → 2OH- + H2↑

Chlorine gas can be dissolved in water to produce hypochlorous acid and hydrochloric acid rapidly:

Cl2 + H2O → HOCl + Cl- + H+

So the whole reaction is:

NaCl + H2O → NaOCl + H2↑

Sodium hypochlorite solution as a very effective germicide can be kept in ballast water for a certain period to effectively kill the plankton, spores, larvae and pathogens contained in the ballast water. This technology has been widely practiced in water treatment industries like medical sterilization, water treatment fields for many years.

Filtration Unit

 

 

 

 

 

 

 

 

  Small volume and reasonable space

  High treatment capacity

  Good filtering effect

  Low pressure loss and flush swimmingly

  Especially suitable for atrocious sea water conditions

  Pressure difference control, time set control and manual control


Electrolysis Unit

 

 Small volume and high efficiency of the switching power of the Transformer Rectifier

Reliable and high electrolysis efficiency of Tubular-plate Electrolyzer

The volume of electrolyzer Module remains for different treatment capacity

The life of core equipment component- electrolyzer can reach the ship service life requirement

Own the Independent Intellectual Property Rights of the core components


 Neutralization Unit

 

 

 

 

 

 

 

         Manual control mode and automatic control mode

When TRO concentrations of the discharge ballast water lower than the IMO specified value, the system does not start Neutralization Unit automatically and ballast water discharge outboard directly.

When TRO concentration of the discharge ballast water higher than the IMO specified value, the system start Neutralizer Unit automatically and inject the neutralization which could eliminate and neutralize the residual TRO. The flow of neutralization is controlled by the system automatically.


BALCLORTMBWMS (Specification of BalClorTMBWMS System)

Model

Treatment Capacity

(m3/h)

Flow Rate to Electrolyzer

(m3/h)

Required Power

 (AC KVA)

Dimension  

Filter

L(mm)×W(mm)×H(mm)

Electrolysis Unit

L(mm)×W(mm)×H(mm)

BC-300

100-300

6

15

3000×600×800

2500×1800×2200

BC-500

301-500

6

25

3300×600×800

2600×1800×2300

BC-1000

501-1000

12

50

3300×600×800

2900×2300×2200

BC-1500

1001-1500

20

75

3400×800×1070

3000×2600×2100

BC -2000

1501-2000

20

100

3300×1500×800

3300×2500×2200

BC -2500

2001-2500

36

125

3400×1800×1070

3500×2900×2400

BC -3000

2501-3000

36

150

3400×1800×1070

3500×2900×2400

BC -3500

3001-3500

36

175

3400×1800×1070

3800×2400×2500

BC -4000

3501-4000

36

200

3500×3300×770

3800×2400×2600

BC -5000

4001-5000

45

250

3500×3600×770

4000×2800×2600

 


Advantage of BalclorTMBWMS System

1、Electrolyzing Sea Water Chlorinator Disinfection Technology–Reliable and Credible, Simple and Effective

Disinfection completely, long duration

Sodium hypochlorite solution as a very effective germicide can be kept in ballast water for a certain period to effectively kill the plankton, spores, larvae and pathogens contained in the ballast water. This technology has been widely practiced in water treatment industries like medical sterilization, water treatment plants for many years.

 

One-step Disinfection, simple and effective.

 

The disinfection only operated during loading ballast water, no need to do it again during discharging ballast water, simple and effective, low energy conservation.

 

Could treat different seawater, even muddy water.

 

Different Mode for different Ship requirement.

2Bypass Electrolyzing Seawater Technology–Low-carbon and Environment Protecting, Easy to Design and Reform

It is not necessary to allow all ballast water, only 1~2% flow through the electrolyzer.

No need to change main pipe line, which is convenient for new ships design and for old ships rebuild.

Low seawater flow required, small electrolysis unit volume and small whole dimemsion

High electrolysis efficiency, low power consumption

3Neutralization Technology––Suitable for Various Ship Route

For short voyage ship, the system can eliminate residual chlorine to meet the ballast water discharge requirements.

When TRO concentrations of the discharge ballast water lower than the IMO specified value, the system does not start Neutralization Unit automatically and ballast water discharge outboard directly.

When TRO concentration of the discharge ballast water higher than the IMO specified value, the system start Neutralizer Unit automatically and inject the neutralization which could eliminate and neutralize the residual TRO. The flow of neutralization is controlled by the system automatically.

 

4Modular Design — Easy for Design of New Ship and for Replacement of Old Ship

  New ship: BalClorTM BWMS could be designed as a module, which could save a lot of space.

  Old Ship:  The whole system could be divided into 3-7 Modules which can be installed separately in small space.

  Each module has the independent function.

  Kinds of Electrolyzing Programs for Different Ship Route

5Kinds of Electrolyzing Programs for Different Ship Route

(BalClorTM BWMS System both could be applied to sea route and fresh route. There are many methods for fresh water (salinity 3

6High Performance and Economic Cost

Low Operation Cost: The operation cost of BalClorTM BWMS only USD10/1000m3.

Low Maintenance Cost: The core component of the BalClorTM BWMS is the electrolyzer. Its has long life which can reach the ship service life.

 
 
     
 
 
  Products
 
 
 
Qingdao Head Office

Add:149-1 ZhuzhouRoad,LaoshanDistrict,
   Qingdao,China

Tel:0086-532-85841152  
      0086-532-68725801             

Fax:0086-532-85841063

P.C: 266101

Email: zhaoyt@sunrui.net
           lijing@sunrui.net 

 
 
About us | News center | Products | Research | Projects | Feedback | Contact us
Copyright (c) 2007 SunRui Marine Enviroment Engineering Company All right reserved.